Melting - Oil fired Furnace
Cap. 500 Kg. 1 No.
Cap. 250 Kg. 1 No.
Electrical Holding Furnace with Degasser
Cap. 250 Kg. 1 No.
Cap. 300 Kg. 1 No.
Cap. 500 Kg. 1 No.
Diesel Engine Castings
Electrical
Shell Core Shooter Machines
Hanger Type shot blasting Machine
Utilities - DG Set
Utilities - Air Screw Compressor
Propose CNC Machine
Propose CNC Machine
Uni graphics NX 4
AutoCAD
Butterfly Valve Body Casting
| OUR SETUP Aluminium Foundry |
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| Sr. No. | Description | Details | Qty. |
| 1 | Oil fired melting furnace | 500 Kg Cap. | 1 No. |
| 2 | Oil fired melting furnace | 250 Kg Cap | 1 No. |
| 3 | Holding Furnace ( Electrical resistance48 KW) | 300 Kg Cap. | 1 No. |
| 4 | Holding Furnace ( Electrical resistance15 KW) | 250 Kg Cap. | 1 No. |
| 5 | Heating & Pumping Unit for oil fired f/c | 2kw pre heater, 1 H.P. motor | 1 No. |
| 6 | Gravity Die casting machine | Platten size 500 x 500 | 6 No. |
| 7 | Gravity Die casting machine | Platten size1000 x 1000 | 2 No. |
| 8 | Gravity Die casting machine | Platten size 700 x 700 | 2 Nos. |
| 9 | Gravity Die casting machine For Crank Case Castings | 1 No. | |
| 10 | Tilt Pour Gravity Die casting machine | 1 No. | |
| 11 | Shell Core shooter machine | Platten size 600 x 400 | 2 Nos. |
| 12 | Shell Core shooter machine | Platten size 400 x 300 | 1 No. |
| 13 | Vertical band saw machine | 5 H.P. Motor | 3 Nos. |
| 14 | Belting Machine | 1 H.P. Motor | 10 Nos. |
| 15 | Hoist for Material Handling | 2 Ton Cap | 3 Nos. |
| 16 | Thermocouple for temp. measurement | 1000 Degree C | 2 Nos |
| 17 | Die Temp. sensor | 500 Degree C | 1 No. |
| 18 | Electronics weighing machine | 300 Kg | .1 No. |
| 19 | All types of foundry tools required for die casting shop | --- | |
| 20 | Milling Machine | 2 Nos. | |
| 21 | Lathe Machine | 1 No/ | |
| 22 | Leakage Testing Benches | 4 Nos. | |
| 23 | TIG Welding Machine | 4 No. | |
| 24 | MIG Welding Machine | 6 No. | |
| 25 | Air screw compressor 125 CFM | 3 Nos. | |
| 26 | D.G Set 250 & 125 KVA Cummings | 2Nos. | |
| 27 | Shot Blasting Machine | 1 N0. | |
| 28 | Ultrasonic Cleaning M/c | 1 No. | |
| Inspection Facilities | |||
| 1 | Spectrometer | Out side NABLapproved Lab | |
| 2 | CMM | ||
| 3 | Surface Plate 500 x 500 | 1 No. | |
| 4 | Height Gauge | 1 No. | |
| 5 | Millipore Value Tester | Out side NABLapproved Lab | |
| 6 | RA Value Tester | 1 No. | |
| 7 | Plating Thickness Tester | 1 No. | |
| 8 | Casting Leak testing Mcs | 8 Nos. | |
| 9 | Casting Simulation | Out side | |
| 10 | X Ray | Out side | |
| TOOL ROOM | ||
| SOFTWARE | ||
| Software | Details | No.of work stations |
| Unigraphics | UG-NX-4 | 2 |
| Ideas | I- Deas-9 | 2 |
| Cimatron | Cimatron E-3 | 2 |
| Autocad | Autocad-2000 | 2 |
| CNC | ||
| Machines | Details | |
| Vertical CNC Milling M/C VF2 Hass USA. | Cotroller | Simens 810 D with lookhead function & nurbs interpollation |
| Travels | 7000 x400 x 400 | |
| Spindle power | 15 KW | |
| RPM | 0-25000 | |
| Feedrates | 0-10000 MMPM | |
| Rapid feedrate | 24000 MMPM | |
| Vertical CNC Milling M/C VF3 | Controller | Fanuc OM |
| Travels | 1000 x 510 x 510 | |
| Spindle power | 7.5KW | |
| RPM | 0-4200 | |
| Feedrates | 0-3000 MMPM | |
| Rapid feedrate | 5000 MMPM | |
| Machine shop | ||
| Description | Details | Qty. |
| Surface Grinder | 1 No. | |
| Milling machine | HMT FM-3 | 1No. |
| Milling machine | Sunrise No.2 | 1No. |
| Lathe machine | 7' | 1No. |
| Radial drill machine | 1 " Cap | 2 Nos. |
| Radial drill machine | 2 " Cap | 1 No. |
| All types of measuring instrument I.e. Surface plate & Height Master |
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